Fremantle Pajama Pants

Pattern/Technique: Fremantle Pants by Elbe Textiles, size I

Modifications: Didn’t cut back pockets or front pocket cutouts (pocket fabric matches main fabric). Used a 5.5 mm buttonhole to thread through the drawstrings.

Materials: 2.375 yds (45” wide) grey sushi flannel (cotton) purchased from Joann Fabrics. 3/8” cotton twill tape for drawstring. 2x 1” square pieces of fusible interfacing to reinforce buttonholes.

New skills: manual buttonholes

Lessons: When sewing buttonholes, do the following:

  • Always do a test run. It’s worth rereading the manual on how to advance each section of the buttonhole

  • Use foot 5M (on my Pfaff machine), with metering set to 60, and presser foot pressure to 1 click above default

  • I found it useful to “help” the fabric along a bit on the 2nd bartack because the feed dogs advance slightly less in reverse (the 2nd bartack has noticeably denser stitches vs the first). I think this was because my practice run was done on quilting cotton instead of the flannel I used for my main fabric. If I had used the same fabric for the trial & “real” buttonholes this compensation would have been already done by setting the buttonhole length.

What I'd do differently: I reused exactly the same elastic that I’d used in my first (failed) set of Fremantle pants, and topstitching it with a straight stitch definitely stretched it out a bunch. Next time I’ll cinch up the elastic a bit and use a zig zag stitch for topstitching.

I really like the leg taper on these, but the midrise is lower than my preference for pants. I’ll definitely use these as PJs but I don’t think the Fremantles will be my go-to for everyday pants (highwaisted for life!)

The twill tape I used for the drawstring is way too thin and curled up along one edge. I’ll replace it with something thicker salvaged from some old PJ pants.

Care: Machine wash, dry low.